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RSM520HD-DIGI-VARICUT
Optimal protection of the production process through antistatic device
Roll set perfectly removed
Precise register control system
New generation of hybrid drive technology
Revolution in the grooving process
Fast format changes
Proven rotary die cutting technology
Reduce setup time, save material
Vacuum controlled product run
Save and efficient product handling
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Efficient processing of folding cartons

Schobertechnologies represents innovative high-performance solutions and the efficient processing of technical products. With the RSM520HD-DIGI-VARICUT, a new machine is now being introduced that has been specially developed for processing digitally printed films and packaging materials. The RSM520HD-DIGI-VARICUT cuts and grooves folding cartons and IML labels highly efficiently, making it the perfect and economical solution for your production. The innovative rotary cutter features hybrid drive technology for format-independent processing, combining continuous and intermittent sequences during the cutting and grooving process. The whole process takes place in an in-setting mode, always in register with the print. In this way, a wide range of print format lengths can be covered with one die set.

 

The revolutionary VARICUT hybrid drive technology makes format-independent processing of digitally printed films and packaging materials possible... Varicut technology has many advantages:

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High degree of availability and flexibility
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Short setup times for the fastest product changes
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No costs for additional magnetic cylinders for new orders
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Predestined for the future challenges of digital printing

Proven rotary die cutting technology

The modern rotary cutter is characterized by the use of high-precision magnetic cylinders with high-energy magnets installed in high-performance cutting units. This proven technology has been successfully used for years to process IML labels.

 

The equipment of the high-performance cutting unit includes:

  • Preset pressure settings
  • High precision bearings and bearing blocks
  • "Gap Control" system for precise wear compensation of the cutting edge
  • Centrally located quick lift-off device from the magnetic cylinder opposite the impression cylinder (without loss of register)
  • Impression cylinder, hardened and ground
Ein bedruckter Bogen mit Etiketten läuft unter einen Schneid-Zylinder.

The revolution in the grooving process

By using high-precision magnetic cylinders equipped with high-energy magnets, the rotary cutting machine ensures proven rotary grooving technology. The magnetic cylinders are installed in high-performance grooving units and are equipped with:

 

  • Mechanical pressure unit with threaded spindles
  • High precision bearings and bearing blocks
  • Eccentric quick lift-off device for the upper magnetic cylinder without loss of register
  • Cross adjustment of the upper magnetic cylinder
  • Set gear pair with circumferential register adjustment
  • Positive and negative groove plates mounted on both magnetic cylinders
Eine bedruckte Bahn mit Etiketten läuft über mehre Rollen und unter einen Nutzylinder

Safe & efficient product handling

The use of robotization and automation results in absolutely safe and efficient product handling. The automated delivery is built to stack different products with the same print image.

 

  • In case of nesting of print images or a combination of very long/large and small products with different dimensions, in order to minimize material waste
  • Continuous web speed of up to 50 m/min
  • Specific pick & place plates
  • Different product types and shapes are picked up safely at synchronized speeds and stacked non-stop in a dual pile box system
Ein Spyder entnimmt per Unterdruck und vielen Saugnäpfen die geschnittenen Etiketten und stapelt sie in der Auslage.

Optimal protection of the production process through antistatic device

The antistatic device ensures that high voltages are safely dissipated through the targeted use of discharge electrodes. In this way, the electrostatic problems are reliably eliminated, regardless of the material and process speed.

Eine bedruckte Papierbahn läuft über Rollen und unter einer Antistatik-Einrichtung durch.

Vacuum controlled product run

The RSM machine has a full-surface vacuum belt for transporting the cut IML labels. The use of a multi-vacuum chamber system ensures better product handling and means that no further adjustments are required for product contour/arrangement or material grammage changes.

Blaues Fließband mit Löchern, auf welchem Etiketten liegen

Technical data at a glance

Are you interested in our rotary cutting machine RSM520HD-DIGI-VARICUT for the production of IML labels? We will be happy to send you accompanying materials with further information.

Zwei weiße Blätter lehnen an einer grauen Wand.

Innovations made by Schobertechnologies

Our contact partners worldwide

High performance solutions for the rotary processing of technical products

Our comprehensive know-how in the areas of punching, cutting, creasing or cut&place is our strength.

We are the leading specialists in highly efficient rotary tooling. For many years we develope and manufacture high-quality, consistent tools, bulit-in modules and specialty machines. Throughout the engeneering, production, installation, commissioning and worldwide after-sales service - Our focus is always on the perfect workflow for our customers. 

Flexible display and transfer systems

Choose the display and transfer technologies according to your individual requirements