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RSM520HD-DIGI-VARICUT
Efficient cutting and creasing of folding cartons
Optimal protection of the production process through antistatic device
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Roll set perfectly removed
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Precise register control system
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New generation of hybrid drive technology
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Revolution in the grooving process
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Fast format changes
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Proven rotary die cutting technology
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Reduce setup time, save material
More details & watch video
Vacuum controlled product run
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Save and efficient product handling
More details & watch video
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Rotary cutting and creasing technology

Schobertechnologies stands for innovative high-performance solutions and the efficient processing of technical products. The RSM520HD-DIGI-VARICUT is a new machine that has been specially developed for processing digitally printed films and packaging materials. The RSM520HD-DIGI-VARICUT cuts and grooves folding cartons and IML labels highly efficiently, making it the perfect and economical solution for your production. The innovative rotary cutter features hybrid drive technology for format-independent processing that combines continuous and intermittent cutting and grooving processes. The entire process takes place in set-up mode, always in line with the print. In this way, a wide range of print format lengths can be covered with one die-cutting tool.

 

The revolutionary VARICUT hybrid drive technology enables the format-independent processing of digitally printed films and packaging materials... Varicut technology has many advantages:

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High degree of availability and flexibility
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Short setup times for the fastest product changes
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No costs for additional magnetic cylinders for new orders
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Predestined for the future challenges of digital printing

Proven rotary die cutting technology

The modern rotary cutter is characterized by the use of high-precision magnetic cylinders with high-energy magnets installed in high-performance cutting units. This proven technology has been successfully used for years to process IML labels.

 

The equipment of the high-performance cutting unit includes:

  • Preset pressure settings
  • High precision bearings and bearing blocks
  • "Gap Control" system for precise wear compensation of the cutting edge
  • Centrally located quick lift-off device from the magnetic cylinder opposite the impression cylinder (without loss of register)
  • Impression cylinder, hardened and ground
Ein bedruckter Bogen mit Etiketten läuft unter einen Schneid-Zylinder.

New generation of hybrid drive technology

The revolutionary VARICUT drive technology captivates by combining continuous and intermittent sequences during the cutting process. The whole thing takes place in the in-setting process, always in register with the print. This means that a wide range of print formats can be covered with a single scope of tools.

The revolution in the creasing process

By using high-precision magnetic cylinders equipped with high-energy magnets, the rotary cutting machine ensures proven rotary grooving technology. The magnetic cylinders are installed in high-performance grooving units and are equipped with:

 

  • Mechanical pressure unit with threaded spindles
  • High precision bearings and bearing blocks
  • Eccentric quick lift-off device for the upper magnetic cylinder without loss of register
  • Cross adjustment of the upper magnetic cylinder
  • Set gear pair with circumferential register adjustment
  • Positive and negative groove plates mounted on both magnetic cylinders
Eine bedruckte Bahn mit Etiketten läuft über mehre Rollen und unter einen Nutzylinder

Roll set perfectly removed

The decurler upstream of the infeed station ensures the flatness of the blank and automatically and proportionally increases the "decurling" effect during unwinding, ensuring good flatness of the blanks.

Safe & efficient product handling (Spider)

The use of robotization and automation results in absolutely safe and efficient product handling. The automated delivery is built to stack different products with the same print image.

 

  • In case of nesting of print images or a combination of very long/large and small products with different dimensions, in order to minimize material waste
  • Continuous web speed of up to 50 m/min
  • Specific pick & place plates
  • Different product types and shapes are picked up safely at synchronized speeds and stacked non-stop in a dual pile box system
Ein Spyder entnimmt per Unterdruck und vielen Saugnäpfen die geschnittenen Etiketten und stapelt sie in der Auslage.

Fast format changes

The infeed station and the grooving unit are mounted on an electrically driven and linearly guided platform, which ensures efficient and correct format adjustment in the direction of web travel.

Optimal protection of the production process through antistatic device

The antistatic device ensures that high voltages are safely dissipated through the targeted use of discharge electrodes. In this way, the electrostatic problems are reliably eliminated, regardless of the material and process speed.

Eine bedruckte Papierbahn läuft über Rollen und unter einer Antistatik-Einrichtung durch.

Reduce setup time, save material

Save material, conserve resources: Automatic re-registration during reel changes saves material in the production process. In addition, setup times of the slitter are significantly reduced.

Vacuum controlled product run

The RSM machine has a full-surface vacuum belt for transporting the cut product. The use of a multi-vacuum chamber system ensures better product handling and transport to the stacking unit. No adjustment in respect to the material thickness is needed.

Blaues Fließband mit Löchern, auf welchem Etiketten liegen

Precise register mark control

A highly advanced print mark sensor with "TwinEye" technology ensures reliable detection of print marks on the packaging materials. The print mark control consists of automatic initial registration, print mark detection, and register-accurate positioning of the material web on the tools.

Technical data at one glance

Are you interested in our rotary cutting machine RSM520HD-DIGI-VARICUT for the production of IML labels? We will be happy to send you accompanying materials with further information.

Request data sheet
Zwei weiße Blätter lehnen an einer grauen Wand.

Innovations made by Schobertechnologies

Schobertechnologies RSM410 IML/MX-DIGI-VARICUT-Maschine auf futuristischem pink-blauen Hintergrund
RSM410 IML/MX-DIGI-VARICUT

Innovative rotary cutting of inmold labels

Schobertechnologies RSM IML series production lines are among the most innovative and efficient machines for manufacturing inmold labels.

Learn more
Eine grauen Maschine steht auf lila-blauem Hintergrund
Rotary punching and perforating

Processing of film, foils, paper, cardboard and nonwovens

Schobertechnologies supplies solutions for clean and burr-free die cutting for working widths of up to 2,000 mm and processing speeds of up to 800 m/min.

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Kreismesser und Perforierlinien schweben in Lichtstrahlen.
Order now online in our store

High quality spare parts and wear parts

With us you get everything you need for highly efficient cutting. We have not only cutting, circular and perforating lines in the assortment, with us you can even configure your desired product, or even have a whole cutting cylinder resharpened.

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Ein Mann läuft auf pink-blau erläuchteten Torbogen zu. Rechts und links von Ihm sind kubische Formen an den geneigten Wänden.
Schober TECHNOVATION WORLD

Are you ready to discover a new world?

The TECHNOVATION WORLD is a web application in which innovative finishing technologies can be experienced interactively and in 3D. Detached from space and time, you can enter the world anytime and anywhere and start a new, digital adventure.

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Our contact partners worldwide

Silhouette von Gerald Glaas

Gerald Glaas

Member of the Executive Board

Head of Sales & Marketing

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Silhouette von Christoph Koch

Christoph Koch

Area Sales Manager Europe

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Silhouette von Thomas Reinhardt

Thomas Reinhardt

Area Sales Manager Latin America & Far East

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Silhouette von Marco Mayer

Marco Mayr

Area Sales Manager EMEA

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High performance solutions for the rotary processing of technical products

Our comprehensive know-how in the areas of punching, cutting, creasing or cut&place is our strength.

We are the leading specialists in highly efficient rotary tooling. For many years we develope and manufacture high-quality, consistent tools, bulit-in modules and specialty machines. Throughout the engeneering, production, installation, commissioning and worldwide after-sales service - Our focus is always on the perfect workflow for our customers. 

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Cutting, PerforatingPfeil
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PunchingPfeil
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Creasing, EmbossingPfeil
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Cut & PlacePfeil

Flexible display and transfer systems

Choose the display and transfer technologies according to your individual requirements

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TransferPfeil
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StackingPfeil
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FoldingPfeil
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WindingPfeil